The comprehensive optimization of the warehousing and logistics system greatly enhances the operational efficiency and flexibility of the workshop. Innovative transformation of the barrel, with advanced AGV car, to achieve efficient and flexible transportation of semi-finished products; The spinning ingot is automatically transferred to the packaging line with the help of RGV, and the entire process relies on the strong support of 5G network, and the intelligent terminal accurately controls the logistics car, which not only simplifies the logistics operation, but also significantly reduces the storage inventory and improves the overall operational efficiency.

5G+ identification analysis bar code technology is used to build a comprehensive order traceability system. From batch number to strip number, product information is not hidden, including material use, processing process, product data, manufacturing date and equipment information, etc., can be easily traced, providing strong data support for the leap in production efficiency. Deeply integrated into the workshop energy management, to achieve real-time monitoring and feedback of equipment energy consumption, any abnormal can be immediately transmitted to the command platform through the network, and with an eye-catching yellow indicator to remind, to ensure that the problem is quickly solved.

STS SystemSpinning Tension Stabilization System

1Spinning room

2Self-tightening drawing roller

When a certain amount of yarn is rolled up on the self-tightening guide roller, friction (self-tightening force) will occur between the yarn and the self-tightening guide roller. This friction force is used to pull the yarn out of the spinning chamber through the rotation of the self-tightening lead roller.

33MSC(Muratec Electronic Yarn Cleaner)

With the application of STS system, the spinning tension is very stable, so the yarn clearing becomes more accurate.

4Spinning tension sensor

It is installed between the spinning frame and the drawing roller to monitor the spinning state. Through the sensor, the irregular state occurring in the spinning can be detected.

The VORTEXIII 870 vortex spinning machine, automatic packaging line, high-yield carding machine and efficient drawing machine are available, and the sensor and control system can capture key data such as equipment status, production progress and product quality in real time, so as to achieve transparent and fine management of the production process. Vortex spinning machine is a bright spot, its electronic monitoring system and VOS visual intelligent master computer closely cooperate to ensure the seamless and stable and efficient spinning process, whether it is automatic repair of yarn breakage, instant detection and treatment of yarn defects, and even automatic spinning and changing of problem spindles, all highlight the outstanding charm of intelligent manufacturing.

The introduction of intelligent automation has promoted the control of product quality and the automation of packaging process to a new level. The perfect combination of the ERP system and the industrial camera realizes the accurate online detection of the yarn, and any quality problem can be instantly feedback and trigger the automatic alarm and shutdown of the production equipment, ensuring that every product meets the highest quality standards.

The BlENDOMATB0-A fully automatic computer grab machine is extremely flexible in applications, and one to three sets of cotton bales can be easily distributed to one to three open cotton and clear yarn. When the cotton bales are divided into different groups, it is not a problem to grasp the cotton bales of different heights. Three different qualities of raw cotton can be fed into three separate clean threads.

The cleaning and carding technology innovatively integrates the two major processes of traditional cleaning and carding, building an efficient and continuous modern production line, and realizing the intelligent automation leap from raw materials to semi-finished products processing. This innovation not only abandoned the old "opening - pressing - re-opening" inefficient cycle mode, but instead adopted a more scientific and reasonable progressive opening process, adhering to the advanced concept of "wide multi-bag, accurate grasp, balanced mixing, gentle gradual opening, comb generation, minimum fiber damage", significantly improving the yarn quality. Key indicators such as strip evenness, coarse detail control, nodule reduction and single strong coefficient of variation (CV value) all meet and exceed the 5% excellence standard of the Uster Bulletin.

Combining process is a key link in the textile process, it cleverly brings together the fiber strips of multi-source self-carding machine, which may carry small fiber bundles. Through the precision roller drafting system, it not only effectively reduces the long segment unevenness of the fiber strips, but also cleverly removes the coiled fibers in the fiber strips, significantly improving the straightening parallelism and separation degree of the fibers. The application of intelligent technology is the icing on the cake, through the advanced merging mechanism, to ensure that different properties of fibers can be accurately integrated in accordance with the preset mixing ratio, to achieve unprecedented uniform mixing effect. This intelligent mixing strategy not only optimizes the arrangement structure of the fibers, but also greatly enhances the synergy between the fibers, thus comprehensively improving the quality stability and consistency of the subsequent yarn, and contributing an important force to the overall quality improvement of the textile.